Daily production and financial analytics - Powerhouse

Building a daily production-and-financial analytics system

  • 50+

    key production, operational, and financial metrics

  • Daily

    updates of all key indicators

  • 2years

    of historical data in a single system

Context

Initial state

At a large industrial enterprise in Ukraine, we developed and implemented a single management-analytics system on Power BI that provides daily monitoring of the key indicators of production, as well as financial and economic activity. The system works as an operational analytical tool and a centralized base of historical data — it allows the enterprise’s activity to be analyzed for any period and across different parameters.

Before the system, each unit collected its own data and produced separate reports with different sources and calculation methods. Most key production reports were produced only monthly — management made decisions on information that was 3–4 weeks old.

Project details
Industry
Industrial enterprise
Area
Business analytics / BI
Tool
Power BI
Metrics in the system
50+
Update frequency
Daily
Reporting frequency before implementation
Once a month

The problem

The absence of single management analytics and decisions based on stale data

Before the system, the enterprise effectively had no consolidated management-reporting system. Management made operational decisions on month-old information — which, for a production enterprise with a continuous cycle, meant a systematic loss of optimization opportunities and a delayed response to problems.

  • Scattered data with no single standard

    Each unit collected its own data sets with different sources and calculation methods — the same indicators could have different values depending on who calculated them

  • Largely manual data collection

    A significant share of data was collected by hand — report preparation was slow, the risk of error high, and the information's timeliness low

  • A monthly cycle for key reporting

    Most key production and financial reports were produced once a month — management decisions were made with a 3–4-week lag

  • No prompt plan-versus-actual analysis

    Without a daily comparison of plan and actual, deviations surfaced late — when correcting them already cost far more

  • No single base of historical data

    Analysis of dynamics and trends was practically impossible — data for different periods was stored in different formats and systems

How the problem was identified

The need to transform the reporting system was identified through an analysis of how management information was produced at the enterprise. It was established that large volumes of production and financial data did not flow into a single analytical system, which made it impossible to obtain consistent information promptly for decision-making. Leadership’s growing need for fast, reliable analytics required a centralized management-reporting tool.

The solution

Steps in implementing the system

To solve the problem, we decided to build a consolidated management-analytics system in the form of interactive dashboards on Power BI. The key goal was to give leadership prompt, consistent information on the key production, operational, and financial indicators, produced to a single methodology.

  • Defining stakeholder needs

    We interviewed the key users — leadership and function managers — and compiled a complete list of management indicators critical for decision-making.

  • Identifying data sources

    We identified all of the enterprise's data sources and information flows — production systems, financial accounting systems, operational databases.

  • Optimizing data-collection processes

    We optimized the processes for collecting and preparing data, removing the bottlenecks and excessive manual operations that slowed and distorted the information.

  • Creating a single data model

    We developed a single data model with a unified calculation methodology for all indicators and set up processes for its regular daily update.

  • Automating data collection and processing

    We automated the collection and processing of a significant share of the information — removing manual operations as a source of delay and error.

  • Developing interactive dashboards

    We developed a set of interactive Power BI dashboards able to analyze 50+ indicators in different breakdowns — by unit, product, and time period.

  • Testing and adaptation

    We tested the system with real users, gathered feedback, and adapted the tool to management's actual needs.

Results

Measurable achievements after implementation

The project gave the enterprise a single production-and-financial analytics system that became the main source of management information for leadership.

Before the system
  • A 3–4-week information lag
  • Data scattered across units
  • Different calculation methods
  • Largely manual data collection
  • No plan-versus-actual analysis
After the system
  • Daily updates of all key indicators
  • 50+ key metrics in a single system
  • A single methodology and data source
  • Automated data collection and processing
  • Daily plan-versus-actual across all parameters

Висновок